nSIGHT Consulting
Services Measurement & Process Assessment Equipment & Software Selection Review Implementation & Training Advisory Process Optimization & Expansion Machine Tool Calibration Consulting Questions to Ask Before You Buy Industries Shipbuilding Aerospace Automotive Heavy Manufacturing Nuclear & Energy Tier 1 & Tier 2 Suppliers Robotics & Automation Network About Case Studies nSIGHTS Request a Consultation
Independent 3D Metrology Advisors

Most measurement problems aren’t measurement problems.

A plate comes out twisted and everyone starts talking about a better way to measure it. Usually the answer is in shrinkage, restraint, and weld sequence. We spend time on your floor working out which problem you actually have, before anyone spends money solving the wrong one.

REF · 001 ROBOT ACCURACY VERIFICATION
120+ combined years in industrial metrology & manufacturing
All major brands evaluated on their merits, with no commissions to anyone
Partners holding leadership roles across industry, workforce development, and metrology organizations
The problem we solve

Everyone you talk to has something to sell.

See how our network works

Good advice is hard to find when it arrives attached to a quote. And most of the time, the question you called about is not the question that needs answering.

We are three people, not a firm. We come into your plant, spend time on the floor, and talk to everyone from the operator to the program manager, because the answer is usually spread across all of them. We look at how measurements are taken, and just as hard at why they are taken, when in the process, where, and what happens to the numbers afterward. Sometimes what we find is not a measurement problem at all. We will tell you that too.

Systems and software we evaluate
FARO Creaform Hexagon Zeiss Nikon API Keyence Scanology Kreon PMT and others

These names appear here because we evaluate them, not because we sell them.

How we look at it

Metrology is three things you are already doing.

Collecting data, processing it, reporting it. That happens in your plant every day whether or not anyone in the building calls it metrology.

01

Collect

Getting numbers off the part. Setup and access, how the part is held, what the temperature was, who is holding the probe.

Usually the only part anyone calls metrology.
02

Process

Turning points into an answer. Alignment, fitting, how the tolerance gets interpreted, and who is allowed to make the call.

Two people, one scan, two verdicts.
03

Report

Getting the answer to whoever has to act on it, in a form they can act on now and defend in three years.

The result arrives after the part shipped.

Nearly every plant we walk into has its arms around the first one and is improvising the other two. That is usually where the money is.

What we do

Wherever your measurement process stands today, there is a place to start.

Most of our work follows one path. You do not have to start at the beginning, and plenty of clients join us at the far end, with a sound process and a new program coming online.

Step four often becomes step one again — new program, new requirements

Where we work

Built for places where a measurement mistake is expensive.

Large, complex, high-stakes manufacturing, where parts are big, tolerances are tight, and getting measurement wrong costs real money. These are the industries we know from the inside.

Shipbuilding

Hull & block alignment, large-structure measurement, and dimensional control on parts that don’t fit on any inspection table.

Details

Aerospace

Tight-tolerance inspection, assembly verification, and measurement processes that stand up to the scrutiny this industry expects.

Details

Automotive

High volume, hard cost pressure. We match tool and method to throughput, so quality and speed stop fighting each other.

Details

Heavy Manufacturing

Big machined parts, weldments, and assemblies that are awkward to measure and costly to scrap. Home turf for portable metrology.

Details

Nuclear & Energy

High-consequence work with traceability to match. Measurement processes that hold up to an audit as well as an inspection.

Details

Tier 1 & Tier 2 Suppliers

Meet customer requirements without overbuying. We right-size the investment and get the most out of the equipment you have.

Details
Before you buy anything

The questions we wish people asked us first.

None of these are trick questions, and none of them need an instrument to answer. If you can answer all twenty, you probably do not need us.

If two or three of them stop you, that is worth a phone call.

See all twenty questions
01 Is the requirement even correct?
02 Is this actually a measurement problem?
03 How do you plan the shot?
04 What happens to the data after you collect it?
05 How would you know if you did it wrong?
The nSIGHT Network

One advisor, a vetted bench behind him.

Forty years in this industry leaves you knowing who is genuinely good at what. When a job needs boots on the floor, we connect you to people whose work we already know. Run a metrology practice yourself? The Network has a side for you too.

See the Network
Leadership

Led by the people who ran these operations.

Not analysts who studied the industry, leaders who built and ran the departments. Decades each running dimensional control, metrology, and major capital programs at some of the most demanding industrial sites in the country, and a current read on the field, not a 30-year-old contact list: Ron and Joe hold leadership positions across industry, workforce development, and metrology organizations, and the partners work with major manufacturers today.

More about the partners and the firm
Ron Hicks, independent metrology advisor and former dimensional control department head at a major U.S. shipbuilder

Ron Hicks

Partner
LinkedIn

Four decades in dimensional control and large-scale measurement, on both sides of the fence. Ron led the Dimensional Control Department at Newport News Shipbuilding, then helped build and lead the service and sales side of the metrology industry.

Former Manager, Dimensional Control, Newport News Shipbuilding
Founded API’s Service Division; later VP of Sales & Marketing
Industry, Workforce Development & Metrology Organizations
Joe Sabol, independent metrology advisor specializing in measurement process assessment and large-scale manufacturing

Joe Sabol

Partner
LinkedIn

Four decades in optical and 3D measurement, most of it spent leading the crews doing the work. Joe ran shipfitting, welding, and metrology at one of the country’s largest shipbuilders.

Former Director of Shipfitting, Welding & Metrology, Newport News Shipbuilding
Optical & 3D measurement across heavy industry
Training, production & project leadership
Paul Nicholas, independent metrology advisor specializing in robotics, automation and integrator-level measurement

Paul Nicholas

Partner
LinkedIn

Twenty-five years as a shipbuilder, then nearly two decades leading sales and business development in defense, naval shipbuilding, nuclear energy, and capital equipment. Paul knows how a capital decision actually gets made and funded.

Senior leadership at APCO Technologies, API & Framatome
Twenty-five years as a shipbuilder, Newport News Shipbuilding
MBA; Honors Graduate, The Apprentice School
Where our experience runs deep
Dimensional Control
Laser & Optical 3D Metrology
Shipbuilding & Heavy Industry
Metrology Leadership & Training
Technical Sales & Service
Production & Project Management
Request a Consultation

Tell us what you’re running into.

If you’re weighing an equipment purchase or fighting a measurement problem that won’t quit, a short conversation is the best place to start. No charge to find out if we’re the right fit.

Not sure yet? Book a free 20-minute fit call. We’ll tell you honestly if you don’t need us.

A partner reads every inquiry personally and replies, usually within a business day.
Request a Consultation